ALUMINISED FIRE SUIT 
Aluminised Fire Proximity Suit Manufacturer in Mumbai | ALUGEN and INGRESS
Firefighters and industrial rescue teams often operate in environments where conventional PPE falls short. Extreme radiant heat, open flames, and direct fire exposure create conditions too hazardous for standard protective gear to handle. Aluminised fire suits are built for exactly these situations. They deliver reliable high-temperature radiant heat protection where worker safety and compliance standards cannot be compromised. NexG Apparels manufactures two distinct variants under its brands ALUGEN and INGRESS, each tailored for a specific threat level.
The ALUGEN Aluminised Fire Proximity Suit features a specialised aluminised outer shell that reflects up to 95% of radiant heat. It allows the wearer to work close to flames for extended durations without excessive heat reaching the body. Where direct fire exposure becomes unavoidable, the INGRESS Aluminised Fire Entry Suit takes over. This multilayered garment handles entry into intense fire environments and withstands contact temperatures up to 2000°F (1093°C).
Both reflective suits meet internationally recognised standards including NFPA 1971 and EN 1486 , making them a preferred choice for organisations with harsh industrial fire safety compliance requirements. Organisations seeking a certified aluminised proximity suit for industrial firefighting or a high-performance fire entry suit for extreme temperature environments will find these garments designed to meet their operational requirements. They also conform to global safety benchmarks.
Beyond their heat resistance, these suits feature ergonomic designs. NEXG Apparels Pvt Ltd’s aluminised fire suits are used in high-risk environments including oil and gas refineries, petrochemical complexes, aviation crash rescue units, steel manufacturing plants and defence fire services.
Case Study :
NEXG Apparels Pvt Ltd, based in Ghatkopar, Mumbai, a high-performance fire protection gear manufacturer and supplier in India, successfully executed a project for an engineering company supplying ALUGEN suits. The aluminised outer shell reflected up to 95% radiant heat, with PTFE aramid moisture barrier and quilted aramid thermal layer resisting up to 2000°F (1093°C). Suit weight was approximately 10 kg, certified to NFPA 1971 and EN 1486 (UL tested). The client confirmed full satisfaction with product quality and delivery.
| Advantages | |
|---|---|
| Reflection | The aluminised outer shell reflects up to 95% of radiant heat, considerably reducing thermal stress on the wearer. |
| Proximity | These fire suits enable firefighters to operate closer to flame sources for longer durations with improved safety. |
| Resistance | The multilayered fire entry suit withstands direct contact temperatures up to 2000°F, made for the most severe fire conditions. |
| Compliance | Certified to comply with NFPA 1971 and EN 1486 standards, supporting regulatory adherence across global industrial and defence sectors. |
| Coverage | Designed to cover the wearer from head to toe, minimising burn risk during firefighting and industrial rescue operations. |
| Durability | These are manufactured for repeated use in oil and gas, petrochemical and aviation fire response environments without loss of protective integrity. |
| Technical Specifications | |
|---|---|
| Outer Shell | Aluminised fabric reflecting up to 95% of radiant heat, forming the primary thermal barrier against severe fire exposure. |
| Moisture Barrier | PTFE Aramid Non-Woven layer that blocks heat-driven moisture penetration while maintaining breathability during active firefighting operations. |
| Thermal Barrier | Aramid non-woven quilted to aramid woven fabric, providing multi-layer insulation against direct contact temperatures up to 2000°F (1093°C). |
| Suit Weight | Approximately 10 kg for the ALUGEN Fire Proximity Suit, designed to balance protection with wearer mobility. |
| Compliance Standard | Certified to NFPA 1971 and EN 1486, tested and classified by Underwriter's Laboratories (UL), USA. |
Frequently Asked Questions (FAQs) :
A1: The INGRESS Fire Suit withstands direct contact temperatures up to 2000°F (1093°C).
A2: Both ALUGEN and INGRESS suits are certified to NFPA 1971 and EN 1486, tested by UL, USA.
A3: It weighs approximately 10 kg, balancing full thermal protection with wearer mobility.
A4: The aluminised fabric reflects up to 95% of radiant heat, significantly reducing thermal stress.
A5: Yes, both variants are built for oil and gas refineries, petrochemical plants and aviation crash rescue units.
A6: No, ALUGEN covers proximity work while INGRESS handles direct fire entry up to 2000°F.
A7: Yes, NexG supplies certified ALUGEN and INGRESS suits for industrial and defence projects across India and globally.
A8: PTFE aramid moisture barrier combined with quilted aramid thermal layer blocks heat from reaching the body of the wearer.
Contact Us :
NEXG Apparels Pvt Ltd, established in 2015 and based in Ghatkopar, Mumbai, India, is a reliable industrial aluminised PPE manufacturer and supplier in India. The company is an ISO 9001:2015 certified organisation, delivering high-grade ALUGEN fire suits engineered for extreme radiant heat protection and certified compliance.
Request a quote for NFPA-certified aluminised fire suits, delivered across India and globally.
