PRO METAL PROTECTIVE APPARELS 
Pro Metal Protective Apparels Manufacturer in India | Molten Metal and Aluminised Suits
Industrial personnel in foundries, steel plants and metal processing facilities face constant risk from molten metal splash, intense radiant heat and arc flash hazards that standard workwear cannot adequately withstand. Lack of proper protection can lead to serious operational concerns including burns, heat stress and failure to meet safety standards. Pro Metal Protective Apparels from NexG are specifically made for these challenging environments. The range includes the ALU Defender, a single layer D3 E3 shirt and pant system constructed from 330 GSM fabric, offering an ATPV of 9.3 Cal/cm² and ELIM of 8.2 Cal/cm², with APC1 level arc protection suitable for medium risk metal processing applications. The aluminised outer shell effectively reflects radiant heat, while the lightweight design ensures ease of movement without restricting worker mobility.
These molten metal protection suits are used in steel manufacturing units, metal casting facilities, aluminium smelters and foundries. Pro metal protective apparels are used in heavy engineering plants where thermal stress is a daily operational challenge. The flame resistant and heat reflective construction complies with international safety standards. This makes it a preferred solution for safety managers in industrial heat protection procurement. Designed for heat-exposed industrial workplaces, NexG’s Pro Metal range delivers effective performance for workers operating in close proximity to heat sources. Built in Mumbai and trusted across India with global export capability, the range provides strong protection for everyday industrial operations.
Case Study :
NexG Apparels Pvt Ltd, Ghatkopar Mumbai India, a pro metal protective apparels manufacturer and supplier in Mumbai, efficiently executed a project for a private industrial company supplying 500 Pro Metal Aluminised Suits. Each suit weighed 0.800 kg, featured a two-piece shirt and pant design, 330 GSM ALU Defender outer shell, 250 GSM para aramid fabric, ATPV 9.3 Cal/cm² and ELIM 8.2 Cal/cm². The client confirmed they were fully satisfied with quality, fit and on-schedule delivery execution.
| Advantages | |
|---|---|
| Molten Metal Splash Protection | Foundries and metal casting facilities expose workers to molten metal splash hazards. The aluminised outer shell provides shielding against direct contact, reducing burn risk in high-hazard zones. |
| Arc Flash Defence | With an ATPV rating of 9.3 cal/cm², the suit provides Arc Protection Class 1 (APC 1) coverage for personnel operating in medium-risk electrical and metal processing environments. |
| Radiant Heat Resistance | Steel plants and smelters generate continuous radiant heat that accumulates over long shifts. The heat-reflective aluminised fabric limits heat absorption, helping maintain safer surface conditions during prolonged operational exposure. |
| Unrestricted Mobility | The lightweight single-layer D3 E3 construction enables full freedom of movement, allowing workers to perform demanding tasks efficiently without compromising protection. |
| Compliance Assurance | In regulated metal processing environments, safety compliance is mandatory. These suits are designed to meet international industrial protection requirements without operational compromise. |
| Material Durability | Constructed from 330 GSM reinforced fabric, the suit maintains protective integrity under repeated heat load conditions. |
| Technical Specifications | |
|---|---|
| Suit Weight | The Pro Metal Aluminised Suit weighs approximately 0.800 kg, making it among the lightest aluminised industrial protective suits available for high-temperature applications. |
| Garment Pattern | Both variants follow a shirt and pant two-piece configuration, designed for ease of wear and practical use across foundry, smelter and steel plant environments. |
| Size Range | Available across standard industrial sizing to accommodate bulk procurement requirements for steel plants, foundries and metal processing facilities. |
| Outer Shell Construction | Available across standard industrial sizing to accommodate bulk procurement requirements for steel plants, foundries and metal processing facilities. |
| Arc Thermal Performance | Available across standard industrial sizing to accommodate bulk procurement requirements for steel plants, foundries and metal processing facilities. |
| Pro Metal Aluminised Suit Fabric | Constructed from a single layer of aluminised Para Aramid blend Ripstop knit fabric at 250 GSM, offering lightweight thermal protection without compromising garment integrity. |
Frequently Asked Questions (FAQs) :
A1: The range uses 330 GSM aluminised fabric for the ALU Defender and 250 GSM Para Aramid Ripstop knit for the aluminised suit.
A2: The ALU Defender is rated ATPV 9.3 Cal/cm² and ELIM 8.2 Cal/cm², meeting APC1 classification for medium-risk environments.
A3: The Pro Metal Aluminised Suit weighs approximately 0.800 kg, making it among the lightest in its category.
A4: Manufactured by NexG Apparels at their Ghatkopar, Mumbai facility, with supply capability across India and global export markets.
A5: The Para Aramid Ripstop knit construction at 250 GSM is specifically rated for high-temperature industrial use, not general workwear.
A6: NexG dispatches from its Ghatkopar, Mumbai facility with production capacity exceeding 1,000 garments daily, supporting scheduled bulk delivery timelines.
A7: Yes, custom sizing and configuration options are available for bulk and institutional orders directly from the Ghatkopar, Mumbai facility.
A8: The single-layer D3 E3 shirt and pant design weighs 0.800 kg, built specifically to allow unrestricted movement in active environments.
Contact Us :
NEXG Apparels Pvt Ltd, established in 2015 and based in Ghatkopar, Mumbai, India, is a leading manufacturer and supplier of Pro Metal Protective Apparels designed for extreme operational industrial sites. With latest production techniques and quality standards NexG manufactures approximately 1000 garments per day. The company serves steel, foundry and heavy engineering sectors across India and global markets.
Get in touch with NexG Apparels today for bulk orders, customization and export enquiries to ensure workforce safety and compliance.
