Arc Flash Balaclava

Electrical workers face a significant hazard from arc flash incidents In a fraction of a second, an arc flash can generate extreme heat capable of causing severe burns to the face, neck and head without adequate protection. Even though arc-rated coveralls and jackets offer broad body protection, the area between the collar and helmet can still remain uncovered. To provide complete protection, an arc flash balaclava becomes a critical component of electrical safety PPE.

Designed to provide complete coverage of the head, face and neck, this FR balaclava for electrical safety is manufactured from inherently flame-resistant aramid fabric. The material offers permanent flame-resistant properties that remain effective throughout the garment's service life. The balaclava is assigned a certified ATPV rating and complies with NFPA 70E and IEC 61482 for arc flash protection including EN ISO11611:2015, EN 1149-5::2018, EN ISO 13688, NFPA 2112, ASTM F1506, CE 2895. These standards are commonly specified for electrical safety programs in power utilities, switchgear rooms and MV/HV electrical panel environments. The balaclava fits comfortably beneath arc flash hoods and helmets, helping protect the neck, chin and facial areas without restricting movement. The fabric resists ignition, does not melt onto the skin and self-extinguishes once the ignition source is removed. These characteristics make it an essential component of a complete arc flash PPE setup.

Industries such as power distribution, oil and gas, petrochemicals and heavy engineering rely on arc flash balaclavas for dependable head and face protection during electrical operations. This balaclava is designed for EHS managers and procurement teams seeking certified arc flash head protection. It provides tested, compliant performance across challenging electrical work environments.

Case Study :

A private engineering firm contracted NexG Apparels Pvt Ltd, Ghatkopar, Mumbai, a certified arc flash balaclava manufacturer and supplier in India,to supply arc flash balaclavas rated 8 - 12 cal/cm² (PPE Category 1 - 2), constructed from 100% inherent aramid fibre at 220 - 280 gsm, certified. Delivered across sizes S - XL with 15 - 20% stretch flexibility, the order was executed to specification. The client was fully satisfied with the product compliance and the reliability of the supply chain..

Advantages :

• Complete Head and Neck Coverage : It eliminates the gap between the helmet and arc-rated garment, protecting the face, chin and neck during electrical arc exposure.
• Permanent Flame Resistance : ARC flash balaclava is manufactured from inherently flame-resistant aramid fibre that requires no chemical treatment and retains thermal stability throughout its service life.
• Certified ATPV-Rated Protection : Delivers a defined Arc Thermal Performance Value, supporting compliance with NFPA 70E and IEC 61482 including EN ISO11611:2015, EN 1149-5::2018, EN ISO 13688, NFPA 2112, ASTM F1506, CE 2895 in high-risk electrical environments.
• Skin-Safe Under Arc Exposure : The fabric self-extinguishes upon ignition source removal and does not melt or drip onto the skin, providing enhanced protection during arc flash incidents.
• Compatible with Full PPE Assembly : Fits securely beneath arc flash hoods, dielectric helmets and face shields without restricting movement during maintenance or switching operations.
• Trusted Across Critical Industries : Widely specified in power generation, oil and gas, petrochemicals, MV/HV switchgear rooms and heavy electrical industries.

Technical Specifications :

• Material Composition : Constructed from 100% inherent para-aramid or meta-aramid fibre (Nomex or equivalent), with a fabric weight of 220 - 280 gsm. The material provides inherent flame resistance without chemical treatment and provides long-term thermal stability.
• Arc Thermal Performance Value (ATPV) : Rated between 8 - 12 cal/cm², making it suitable for Arc Flash PPE Category 1 - 2 applications, subject to system-level hazard assessment as per NFPA 70E and IEC 61482.
• Compliance Standards : Tested and certified to IEC 61482-1-1, IEC 61482-1-2 (Box Test Method) and ASTM F1506, including EN ISO11611:2015, EN 1149-5::2018, EN ISO 13688, NFPA 2112, ASTM F1506, CE 2895 with flame spread resistance in accordance with EN ISO 15025.
• Thermal Stability : Designed to withstand continuous radiant heat exposure up to 180°C under test conditions without melting, shrinkage or fabric degradation.
• Coverage Design : Full balaclava design covering head, face, chin and neck. Face opening diameter approximately 18 - 22 cm, compatible with dielectric helmets up to size XL.
• Available Sizes : S / M / L / XL with stretch-knit construction offering approximately 15 - 20% dimensional flexibility for a secure, gap-free fit under arc flash hoods.

Application Industries :

• Power Generation
• Electrical Utilities
• Transmission & Distribution
• Oil & Gas
• Petrochemical Industry
• Refineries
• Mining Industry
• Steel & Metal Industry
• Manufacturing Industry
• Automotive Industry
• Railways

Contact Us :

For certified arc flash balaclava protection, trust NexG Apparels Pvt Ltd., an ISO 9001:2015 certified arc flash balaclava manufacturer and supplier in Mumbai, India, established in 2015. Backed by industry expertise, NexG delivers CE-certified, NFPA 70E and IEC 61482, compliant balaclavas with customisation across sizes S - XL to meet your site-specific hazard requirements. Serving oil and gas, power and heavy electrical industries across India and globally.
Get-in-touch with NexG Apparels, Ghatkopar, Mumbai, to discuss your PPE requirements today.